i-Mix International

Technical reference·material

Fat replacers

Structured fat systems, emulsion gels, oleogels

Systems that put water and oil into a solid, cuttable structure so that it behaves in a product the way animal fat did.

What it does

Fat in a meat product is not just energy; it is a solid particle that holds its shape through chopping, survives cooking and releases flavour in the mouth. Simply removing it and adding water gives a wet, soft product. A structured fat system traps oil and water inside a gel network, usually protein or hydrocolloid based, which can be cut, ground and cooked like fat.

Where it works

Fat reduction in sausage, burger and coated products, where the appearance of fat particles matters as much as the mouthfeel. Also marbling, where visible structured fat replaces visible animal fat.

Where it does not

The structure has to survive everything the real fat survived. A gel that holds in the bowl and melts in the cooker has solved nothing, and a system specified without stating the thermal and mechanical history is usually being specified to fail. Flavour release is also different, because animal fat carries flavour that a vegetable oil gel does not.

What it interacts with

Heat and shear, which are what it has to withstand. The protein and hydrocolloid used to build it, which decide whether it is cuttable or spreadable.

Used in

Working on a problem this material touches?

Tell us what you makeDrag the green handle right, or tap this link, to open the contact form.

meet
i-Mix people

Highlight of the page

YOUR CHOICE

Privacy choices

Choose which visit details may accompany your form submission to i-Mix, and whether Google Analytics may measure how this website is used. We use them to understand your request and improve the site. Private reports expire after 90 days.

Switches below are proposed settings. They take effect only when you select Save choices. Forms work with Essential only.

Essential

Site delivery, form submission, security and remembering your choice.

Always on

Optional reports are currently unavailable. Forms remain available.

Changes clear unsent visit history and apply from confirmation onward. No typed field values, video, GPS or activity outside this site is recorded. Privacy details